THE LONG ROLLING

Long Rolling Core

The Long Rolling course provides an in-depth understanding of the long rolling process used in metal manufacturing. This course covers the principles of metal deformation, equipment operation, and the techniques necessary for producing high-quality rolled products. Students will learn about the various types of rolling mills, roll configurations, and the impact of processing parameters on material properties. By the end of the course, participants will be equipped with the knowledge and skills to effectively operate and optimize long rolling processes in a production environment, ensuring efficiency and quality in metal fabrication.

PROGRAM

Our program is designed to provide you with a solid foundation in long rolling, preparing you for a successful career in the industry. This course combines theoretical knowledge with practical application, ensuring you gain the skills needed to thrive. From the physics behind to the plant design, operation and maintenance, you will understand how and why technical solutions, operating practices and performance monitoring are selected to maximize the plant profitability.

Introduction to Rolling Process

  • The Governing Physics Behind
  • The Industrial Rolling Process
  • The Main Equipment and Their Function

Rolling Mill Design

  • Product mix definition and influence on plant design
  • The roll pass design
  • Design of main process equipment
  • Dimensioning auxiliary equipment

Rolls & Guides

  • Introduction
  • Static and dynamic guides
  • Guides preparation and operation
  • Rolls material and achievable performances

Efficiency in Operation

  • Operation team, organization and responsibility
  • Mill preparation
  • Monitoring plant availability and performances
  • Preventing production shutdowns
  • Operation costs

Maintenance

  • Maintenance practices and philosophy
  • Maintaining core equipment
  • Preventive/corrective
  • Cleaning, cooling, lubrication

Auxiliary equipment

  • Their purpose and main parameters
  • Integration and cost impact of auxiliaries' non-performance

Educational Requirements

1. Basic Education (Mandatory)

High School Diploma or Equivalent: A minimum qualification required for entry, particularly for courses related to engineering and manufacturing.

2. Technical Qualifications (Not Always Required)

  • Mechanical or Metallurgical Engineering: Beneficial for courses that involve in-depth technical concepts.
  • Diploma or Degree in Manufacturing or Industrial Technology: Provides a strong foundation in manufacturing processes, materials science, and mechanics.


3. Mathematical Knowledge

Basic knowledge of mathematics, particularly in areas like geometry and physics, is often required, as these are used in rolling mill calculations for material flow, temperature control, etc.

Work Experience Requirements

1. Manufacturing or Production Experience (Preferred)

  • Prior experience in a manufacturing environment, particularly in metalworking,
    steel production, or related industries, is advantageous.
  • Entry-Level Candidates: For beginner-level courses, experience in roles such
    as machine operator, assistant, or general worker in a manufacturing plant is
    beneficial.


2. Understanding of Metallurgical Processes (Beneficial)

  • Prior experience or knowledge of the basic metallurgical processes (like casting,
    forging, and rolling) is an asset as it provides context for how rolling mills fit into
    the broader production process.


3. Technical Skills

  •  Familiarity with operating machinery, reading technical drawings, or using tools
    and instruments related to manufacturing would be advantageous.
  •  Experience in operating or maintaining machines (even outside of rolling mills)
    might be required in some courses.


4. Safety Knowledge

  •  Exposure to industrial safety protocols in a manufacturing or metalworking
    environment is highly valuable.
  •  Understanding of safety practices is crucial, as rolling mills and related
    equipment pose potential hazards.

Instructor: Giuliano Pegorin
Rolling Mill Expert

With over five decades of experience in the rolling mill and long products industry, Giuliano brings a wealth of knowledge and expertise.

He has held key positions at Siemens and Pomini, where he managed technical proposals and was responsible for major projects across the Far East. Currently, he leads his own consultancy, offering specialized services in process engineering and equipment analysis to clients worldwide, including in Azerbaijan, Belgium, and Egypt.

His deep understanding of rolling mill processes, combined with strong leadership and team management skills, make him an ideal guide for this course.